High Capacity

Heavy loads, high axle weights or large total capacity. Deck and beams, the foundation, and the number and rating of load cells have to be settled together rather than one at a time.

High capacity is a statement about loads, so the first step is to name them properly: the largest total load, the heaviest single axle or wheel load, the load that arrives with impact, and what the structure sees when a vehicle brakes or turns on the platform. A scale sized on average weight alone loses accuracy or gets damaged on the heaviest day, so the peak case, not the typical one, sets the starting point.

Deck and beam structure follow that decision. Span between supports, beam depth, the number of load cells and how the load is shared between them decide whether the reading stays stable and whether one cell is overloaded while others are lightly loaded. Uneven sharing is often a foundation effect rather than a cell effect, which is why deck geometry and support positions are agreed before the cell rating is fixed.

The foundation carries the whole arrangement: the thickness of the concrete, the strength of the ground under it, and the embedded plates that transmit the load. Poor ground, or an existing slab that cannot carry the load, usually changes the design more than changing a load cell does. Where the scale sits in a pit, drainage and access for cleaning the pit belong in the same conversation.

Handling deserves a plan as well, because heavy decks, beams and cells need space for a crane or a forklift, a clear delivery route and a sequence for setting and aligning them. Association with this condition only tells you that candidate products exist at this capacity level; capacity, deck size, load cell rating and count, foundation design and any local requirement still have to be confirmed for the configuration you order.

Primary task

Size the structure, the load cells and the foundation to the heaviest load the site will really put on the platform, not to the average one.

Questions to answer

  • What is the highest total load the platform will see in normal use, and what is the heaviest single axle or wheel load?
  • Are there impact or braking loads, and how often do they occur?
  • What ground, slab or pit conditions will the foundation have to work with?
  • How many load cells, at what rating, does the intended deck and beam layout need in order to share the load safely?
  • How will the deck, beams and cells be delivered, lifted and aligned on site?

Next action

Review the Truck Scale and Crane Scale pages to see candidate capacities and deck layouts, then send your axle loads and foundation details through the contact form.

NW-CS-5 Crane Scale

Hanging crane scale for suspended loads up to 5 t, with a forged lifting loop, hook, LED display and a remote control for reading at ground level.

NW-TS-30 Digital Truck Scale

30 t truck scale for static weighing of vehicles at logistics yards and industrial sites, in a standard or heavy-duty steel deck configuration.

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